How Does A Cutter Work In Spring Making Machines?
How Does A Cutter Work In Spring Making Machines?
There is no doubting the fact that the advent of spring making machine has automated lots of processes when it comes to how spring coilers and spring washers are being produced. For the first time ever, companies are not bothered about how these items are manufactured. This is because technology has made it possible to ensure such a process just involves the click of few buttons for them to come into existence as expected. The problem most people have is that they do not understand how the various components of these machines work.
Whether you want to agree or not, the truth still remains that understanding how components of spring coiling machines work is very crucial to operating them optimally. Talking about components, the cutter is one of the most notable and popular amongst others. In case you have a spring coiling machine, you have come to the right place.
This post will be aiming to reveal how a cutter has been designed to work in these machines. There is no need to rack your brains since such process is very simple to understand. You only need an in-depth explanation to understand how this happens.
What is the cutter?
The cutter is a component in spring making machines. It is responsible for slicing wires in order for separate springs to be created. This is the last stage that a wire passes through in a spring coiling machine before becoming a finished article. Under or above the arbor is where cutters are always positioned. Every coil being produced has a desired length. It is the cutter that finally separates them from other wires.
Just as the feed rollers are the first stage to be passed through, that is how the cutter will be last amongst others. Without this component being present or functional, there are many things that will go wrong in a spring coiling machine. For instance, wires which have been successfully formed into their desired length may not be separated. This brings about a situation whereby they will be clustered.
It can also be seen as the cutting tool. Its major function is ensuring that finished springs are separated from their starting materials. There are machines whereby the desired lengths are predetermined.
How to fix cutter issues
Despite all of the above that have been said about cutter as one of the most important components of a spring coiling machine, there are things or issues that you can experience with it. Once this happens, one thing is always certain. This is the fact that it will not work as expected. In such case, the cutter will not effectively separate finished springs from starting materials. Sometimes, you may want to be tempted into hiring the services of a professional repairer to check it out.
The following tips can help ensure that your cutter does not develop issues while working to produce different types of springs. These are simple and effective tips that can make all the difference.
Storing the machine in a cool place
This is one of the problems that cannot only affect the cutter of a spring machine. Instead, it has the power to damage some other components. Avoid places that have very high temperature to help it function properly. It should be a place where the cutter can work in a stable way without any fear of breaking down.
If the temperature is too high in a room, there is also the chance of the computer getting affected with the passage of time. This is probably one of the most crucial components of the spring making machine. The bottom line to note is that temperature can easily affect both the cutter and other components.
There are people who are used to carrying out light maintenance routine when it comes to keeping their spring coiling machines in good shape. Although this is good, it has some shortcomings. For instance, a light maintenance routine does not touch on important components like the cutter.
It is very important that you look for dirt, dust and other unwanted items around the copper. This process involves dismantling some parts for thorough inspection. In case it is a process which seems technical, it is recommended to hire the services of a repairer. Ensure to check whether any screw is loose and needs adjustment.
This may seem to be an easy process but its impact can end up affecting other components. Take your time to check whether anything unusual must have gone wrong. When maintenance is carried out on constant basis, you will know whether the cutter is out of position or not.
Do you know that failure to follow specifications can cause more harm than good in the cutter of a spring coiling machine? As a matter of fact, this is very common in digital spring making machines which require the pressing of buttons for commands to be given. In such situation, you want to ensure that manufacturer specifications have been followed to the latter.
This can save you the danger of putting too much pressure on the cutter. For instance, if the machine is expected to produce 10,000 springs within 12 hours, there is no need trying to go beyond such number of springs. This will definitely tell on the cutter with time. As a matter of fact, a problem like this can lead to the cutter being overworked.
Most times spring cutters have the number of years they are expected to last before replacement is required. Attempting to produce more springs than required will only lead to a situation whereby the lifespan of your cutter is shortened.
Based on the above, it is obvious that cutter is a very crucial component of a spring forming machine. Whenever it does not seem to be in good shape, many things can go wrong within the twinkling of an eye. Also, you must have discovered that ensuring the cutter is in a perfect shape does not have to be complicated or rocket science.